Anyone interested in a high-voltage pylon Anyone who works in this field needs more than courage – they need a well-designed fall protection system that secures every step. HighStep Systems AG has developed a proven solution precisely for this: The HighStep system combines ergonomic climbing with certified fall protection and is now in use by leading network operators worldwide.
Why conventional solutions reach their limits on high-voltage pylons
Traditional climbing irons and simple fall arrest systems were designed for standard applications – not for the extreme demands of a high-voltage pylon. Heavy loads, varying pylon geometries, weather conditions, and the pressure to adhere to maintenance schedules place high demands on both personnel and equipment. Conventional systems often force technicians to use both hands for support – which makes the actual work more difficult and increases the risk of falls.
The HighStep system: Designed specifically for masts and towers
The HighStep Rail Made of maintenance-free aluminum, it forms the backbone of the system. It is permanently mounted to the mast and serves as a support for all other components. The climbing aids HighStep Easy and HighStep Protector They enable safe, ergonomic ascent with independent pedals – leaving both hands free for tools and equipment. The integrated fall protection engages automatically before a fall can become dangerous.
For situations where frequent and heavy materials need to be transported, the HighStep Lift A revolutionary addition: The world's first mobile, battery-powered service lift for masts reliably lifts loads upwards – thus significantly relieving the workload of fitters.
Deployment at network operators: High-voltage pylon meets practical requirements
customers like 50Hertz, Swissgrid and TenneT They are already successfully using the HighStep system. The reason is obvious: The solution not only reduces the risk of accidents on high-voltage pylons to a minimum, but also increases the efficiency of maintenance work. Less fatigue, shorter ascent times and higher work quality – these are measurable advantages in grid operation.
The system is TÜV-certified and meets applicable EU standards for personal protective equipment. Installation is flexibly adaptable to various mast types and heights – whether overhead line masts, guyed masts, or custom structures.
Retrofitting instead of new construction: Economical security solution
Existing high-voltage pylons do not need to be replaced to bring them up to current safety standards. The HighStep system can be easily retrofitted – without costly modifications or operational interruptions. This represents a significant economic advantage for network operators looking to modernize their systems.
The maintenance-free aluminum construction of the HighStep rail withstands even extreme weather conditions – from high alpine altitudes to industrial coastal locations. The component lifespan is designed to match the long maintenance cycles of energy infrastructure.
Safety on high-voltage pylons: A legal mandate
The DGUV regulations and European standards such as EN ISO 11228 and EN 795 prescribe clear requirements for fall protection and climbing protection. Employers and network operators are obligated to equip their technicians with suitable equipment to supply. The HighStep system meets these requirements – and often exceeds them. With the HighStep Anchorpoint In addition, a portable anchor point according to EN 795 is available, which is also designed for rescue operations on the mast.
Conclusion: Professional fall protection on high-voltage pylons
Those who send technicians safely onto high-voltage pylons bear responsibility – for life and limb, but also for efficiency and legal compliance. The HighStep system offers a complete, TÜV-certified solution that meets precisely these requirements. Contact us – we would be happy to advise you on the right components for your specific pylon type and operational requirements. Contact and arrange a personal consultation today.
